The construction process of HM pre-press FRP laminate for bridge.

Location and paying off

First, position and alignment for carbon fiber strip and anchor devices. 

Drill hole

Then drill holes and polish the concrete surface in designed position. 

Grooving

Slot along the both ends of the anchor devices, the groove depth is about 3cm.

Repairing and leveling

Repair the groove with repairing adhesive and polish after adhesive curing. 

Planting anchor

Implant high-strength chemical bolts or high strength mechanical anchor bolt, anchor bolt level is not lower than 8.8 grade.

Instalingl bounding box

Install bounding box on the both sides and place in with anchor devices, keep the agreement on both ends of the centerline and fixed. 

Install anchor box

Make sure that the tensioning and anchor block can slide freely within the bounding box. 

Cutting carbon fiber laminate

Reserve 5 to 10 cm at the edge when cutting the carbon fiber strip. 

Fixing carbon fiber laminate

Put the carbon fiber strip into wedge-shaped hole of tensioning and anchor block. Slid anchor block to starting position and fix tightly with fixture.

Fix jacketing and high strength anchor bolt

Assemble high-strength anchor bolts, gaskets, nuts, stop jack in tensioning end and adjust a tight top. Mike sure the stress direction of jack coincide with the centerline of the carbon fiber strip. 

Prestreching

Make suitable protection to ensure safety of the construction and start pre-tension. 

Apply epoxy resin adhesive

Apply epoxy resin adhesive on the surface of carbon fiber strip after uploading the pre-tension. 

Prestress streching

Formal tensioning step by step, keep stress for 3 to 5 minutes, for every level tensioning and record the tensile strength and elongation. Then step to next level tensioning. 

Removing the thread rod

Tight nuts after finished tensioning. Unloading jack, remove extra screw bolts. 

Tablet fixing

Every 2 meters installed a tablet for slight pressure. 

Fish product  protection

The last step, make protective treatment of anchored devices and carbon fiber strop with anti-fire and anti-corrosion coating.